The Critical Role of a Push-Pull Testing Machine in Process Control.

MIL-STD-883 is a U.S. military standard that establishes uniform methods for testing microelectronic devices. It is the gold standard for ensuring the reliability of components used in demanding military, aerospace, and defense applications. Several of its test methods apply directly to the use of a push-pull testing machine. For example, Method 2011 specifies the procedures for wire bond pull testing, outlining the required forces, test conditions, and failure criteria for different wire types and diameters. Method 2019 covers die shear testing. Adherence to these standards is mandatory for suppliers in the defense industry. A high-quality push-pull testing machine from WBE is designed to meet and exceed the accuracy and performance requirements of MIL-STD-883, with software that can be configured to execute these test methods precisely and generate compliant reports, ensuring your components are qualified for high-reliability applications.

The reliability of LEDs and other optoelectronic devices is heavily dependent on the mechanical and thermal integrity of their internal structure. A push-pull testing machine is a key tool for quality assurance in this industry. For high-power LEDs, the quality of the die attach is critical for effective heat dissipation; poor adhesion can cause the device to overheat and fail prematurely. Die shear testing is used to verify the strength and voiding of this thermal interface. Wire bonds in LEDs are also subject to stress from thermal cycling, so wire bond pull testing is essential to ensure they are robust. Furthermore, specialized tests like lens shear testing can be performed on a push-pull testing machine to ensure the optical element is securely attached to the package. By validating these critical assembly steps, manufacturers can ensure the long-term performance and reliability of their lighting and optoelectronic products.

When evaluating a push-pull testing machine specifically for wire bond pull testing, several key specifications are critical. Force accuracy, typically expressed as a percentage of the reading, is paramount; look for high accuracy even at the low end of the sensor's range. The Z-axis resolution and accuracy determine how precisely the machine can control the position of the pull hook, which is vital for repeatability. The range of pull hooks available is also important, as you will need different sizes and shapes to accommodate various wire diameters and loop heights. The magnification and lighting of the optical system are crucial for allowing the operator to precisely position the hook on fine wires. Finally, the machine's ability to record not just the peak force but also the JEDEC-standard failure mode is essential for effective process diagnostics when using a push-pull testing machine.

When using a push-pull testing machine, engineers can choose between two fundamental methods: destructive and non-destructive testing. Destructive testing is the most common method used for process control. It involves testing a sample of components to failure to determine the absolute maximum strength of the bonds. This provides valuable statistical data about the health and capability of the manufacturing process. Non-destructive testing, on the other hand, is used for 100% screening of very high-reliability devices, such as those used in military or space applications. In this test, the machine applies a proof force—a force that is significant but well below the expected breaking point—to every single wire bond. If a bond survives, it is certified as meeting a minimum strength requirement. WBE's push-pull testing machine can be precisely programmed to perform both types of tests accurately.